XCMG XZ3000 300ton horizontal directional drilling machine

XZ3000 Horizontal Directional Drill(HDD)
Technical Specification
XCMG Foundation Construction Machinery Co.; Ltd.

Technical Specification
XZ3000 Horizontal Directional Drill Technical Specification
Product Model：XZ3000 Horizontal Directional Drill
Manufacturer：Xuzhou Xugong Foundation Construction Machinery Co.; Ltd.

XZ3000 HDD structure adopts crawl chassis, control house is available. It uses the power saving closed hydraulic system, equipped with electro-hydraulic proportion control, efficient advanced load sensitivity and XCMG’s patent technical. The main technical specifications reach the advanced level in international. The main components of hydraulic system, transmission, electric system and gearbox are made of world first-class brand products, good performance, good reliability.

1. Features Introduction

1.1 Equipped with closed energy-saving circuit, load sensing control, electro-hydraulic proportional control and other advanced technology, Using the international famous brand components, reliable quality。

1.2 Rack and pinion sliding, ensure the stability and drive operational reliability of the Rotation box. Rotation box floating can greatly protect the drill pipe threads, improving the service life of drill pipe.

1.3 Independent control room, configuration of the heating and air conditioning.Instrument and operating handle layout.

1.4 Dual power system. Any engine start can complete all the action of the vehicle. Cummins Engine, powerful, ample power reserves to meet drill construction in different working conditions.

1.5 Full floating vise, shackles torque, clamping and reliable.

1.6 Drill rotation and push and pull all adopt digital pressure adjustment technology. Convenient adjustment and reliable and can be preset.

2.Technology Introduction

2.1 Chassis

XZ3000 HDD adopts crawl chassis. It can fitted to more kind of ground and has high reliability. The travel gearbox producing by world first-class brand make it possible of good performance, good reliability.

Distance between wheel’s axis 4027 mm
Width between two tracks outside 3050 mm
Width of track 600 mm
Length between two tracks 2450 mm
Number of track roller 9×2
Gearbox of travelling German Rexroth GFT60×2
Drive force 322kN
Gradient 30%
Travelling speed 2km/h
Ground pressure 105kPa
Weight 55t

2.2 Engine

The powerful engine has the turbine torque increment characteristic. It meets for the request of China Stage I.

Model of engine NTA855-C400
Rated power 298kW×2
Max torque of engine 1627 N.m /(1400r/min）
Model of transfer case Stiebel 4380
Transfer case speed ratio 1.1481(speed up)
Rated speed of engine 2100 r/min
Emission of engine China Stage I
Capacity of fuel 1050L

2.3 Hydraulic System

Rotation adopts the closed hydraulic system. The movements of push or pull adopt load sensitivity technology. World first-class brand’s components can provide good performance and good reliability.

Rotation system

Pump Sauer H1P-130×2
Rate of flow 615L/min
Pressure 350bar
Motor Sauer H1B-110×4

Push and pull system

Pump Sauer H1P-100×4
Rate of flow 950L/min
Pressure 350bar
Motor Sauer H1B-110×6
Capacity of Hydraulic oil tank 700L

2.4 Electronic system

The HDD adopts intelligent and CAN bus control technology. The meter shows clearly and easy to see.

The HDD shows the actual torque and push or pull force immediacy in the large and high showing size monitor automatic.

PLC control technology can detect the engine speed, the temperature of cooling water, the pressure of lubrication, the temperature of hydraulic oil, the pressure or stoppage of filter element, the position of carriage etc. It can also alarm to the operator in wrong condition.

The HDD travel safety at stepless speed regulation and controlled by wire cable.

The multi-speed control of rotation and push or pull make HDD be suitable to the complex geology.

Voltage of electronic DC24V
Controller PALFIN TTC60
Handle Sauer MCH22

2.5 Drill frame

The entry angel is changed by adopting the link weldment and cylinder. It has the advantage of simple and safety.

The drill frame is made by high tension steel. The pipe support is used in adding or take off the pipe. It is easy to operation and clip. It is convenient for the reason of the drill frame slide by the cylinder.

The distance of the drill frame slide 3000 mm
Entry angle adjust by drill frame 8～18°

2.6 Carriage

Push or pull is executed by rack and pinion. The HDD also use the floating axis to protect the pipe’s thread. The rapid speed is carried out by the variable motor. The speed of carriage and the force of push or pull can be executed steplessly.

Push/pull force 3000kN
Carriage speed 25m/min
Torque 110000N·m
Spindle speed 76r/min
Distance of carriage moving 11600mm
Gearbox of rotation Bonfiglioli 314L3

2.7 Clamp

The HDD is fitted with the clamp so that the pipe can be gripped tightly. The clamp can move from the end of drill frame to another end of the drill frame. And it can do great good to operation in cathead condition. The fixed wise and rotation wise can separate or integrate. It has a good sight of clamp and is good to change the tooth.

Torque of clamp 181400N·m
Rotation angle 22°
Distance of clamp separation 210mm

2.8Control room (optional)

Independent control room, with air condition can lift and go down by cylinder. It is also fitted with light, windscreen wiper, sunshade curtain, damping seat and suit for operation. All these increase comfortable while operating the HDD.

Length of control room 3500
Width of control room 2430
Hight of control room 259
Model of air condition Gree

2.9 Loader Crane(optional)

The HDD is assembled XCMG’s 3.2T loader crane. It was controlled by hand and It operate vey convenience.
Weight of lift 3.2t
Max distance of lift 6.32m
Torque of Loader Crane 6t·m

2.10 Pipe and tools (optional)

Petrol pipe and No-dig pipe is available. water wing back reamer, expander back reamer,compact fluted backreamer or the others special tools is available. The diameter is 300 to 1500, The max distance which can deal with is 2500m. The customer should determine what kind of tools, joint, swivel will be used depend on the geology at the operation site.

Diameter of pipe φ140mm
Length of pipe 9600mm
Joint of pipe 5 -1/2FH

Note. The force and torque on the pipe can’t reach to max at the same time. Please to obey the rules of the pipe. This can avoid the thread cement of the pipe.

3. Main technical parameters

Engine
Manufacturers Cummins
Model NTA-855
Power rating 2×298/2100 kW/ r/min

Thrust-Pull
Max pull/thrust force 3000/3000 kN
Max pull/thrust speed 0～25m/min

Rotation
Torque 110000 N.m
Max spindle speed 76 r/min

Pipe
Diameter ×Length φ140 mm×9.6m

Max inclination angle 16°

Loader crane
Lifting weight 3.2 t
Loading torque 6.4 t•m

Travel driving
Style Steel crawler self-propelled
Traveling speed 2 km/h

Mud pump
Style Hydraulic drive (external drive)

Weight 55t

Dimension
L×W×H 17500 ×3300×3600 mm

4. Core parts subsidiary

Name Manufacturer

Engine Cummins
Transfer case Stiebel
Rotary pump SAUER
Push pump SAUER
Clamp pump SAUER
Rotary Motor SAUER
Rotary reducer BONFIGLIOLI
Push Motor SAUER
Push reducer BONFIGLIOLI
Controller PALFIN
Main valve SAUER
Handle SAUER
Walking speed reducer REXROTH
Hydraulic cylinders XCMG
Lorry crane XCMG
Hydraulic tubing XCMG

5. The Machine Appearance and Transportation

The machine transportation Dimension 17500×3300×3600mm
Shiping weight(free of Drill and Drilling Tools) 55t

6.Accompanied Attached Documents

XZ3000 HDD machine start when accompanied by the packing list, include the following technical documents.

Product certificate
Product Manual
Engine Specification
Mud Pump Instruction Manual(Special grade Configuration)
Packing List (including wearing parts and spare parts inventory, vehicle tools inventory, shipping list with items)

7.More photos.