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XZ1600 Horizontal Directional Drill Technical Specification

Product Model：XZ1600 Horizontal Directional Drill

Manufacturer：Xuzhou Construction Machinery Group Co.; Ltd.

XZ1600 HDD structure adopts crawl chassis, control house is available. It uses the power saving closed hydraulic system, equipped with electro-hydraulic proportion control, efficient advanced load sensitivity and XCMG’s patent technical. The main technical specifications reach the advanced level in international. The main components of hydraulic system, transmission, electric system and gearbox are made of world first-class brand products, good performance, good reliability.

1.Features Introduction of XZ1600 HDD

1.1 Numerical meter display the working torque, push or pull force and so on parametric in working conditions. Electronic sensor has rapid reaction and can show overload immediately. It also endures accuracy and delay of the traditional hydraulic meter’s indication. It solve the matter to depend the operator to calculate the torque and force by the equipment’s switch directive.

1.2 Dual-engines are used. The HDD has all the motion on the condition of any engine starting. Multi-condition technology of adjusting the travel speed combining with the multi-speed control of rotation and push or pull make HDD be suitable to the complex geology. You can use one engine in the condition of small pipe diameter in order to reduce the fuel consume. So it is inexpensive in construction.

1.3 The HDD adopt the patent of rotation tooth. It is easy to achieve in clipping the pipe. It is
reliable in clamping.

1.4 The HDD’s rotation adopt closed hydraulic system and it’s push or pull adopt load sensitivity technology. The main part of hydraulic and electric and transmission are made of world first-class brand products, good performance, good reliability.

1.5 Cab’s 45°rotation enhances comfortable operation.

2.Technology Introduction

2.1 Chassis

XZ1600 HDD adopts crawl chassis. It can fitted to more kind of ground and has high reliability. The travel gearbox producing by world first-class brand make it possible of good
performance, good reliability.

Distance between wheel’s axis               3555 mm
Width between two tracks outside           2550 mm
Width of track                                         450 mm
Length between two tracks                     2100 mm
Number of track roller                              8 ×2
Gearbox of travelling                              German Rexroth GFT2160 ×2
Drive force                                               85kN
Gradient                                                  30%
Travelling speed                                     1.5km/h
Ground pressure                                       86.8kPa
Weight                                                      30t

2.2 Engine

The powerful engine has the turbine torque increment characteristic. It meets for the request of Chian Stage II and EU Stage ⅢA.

Model of engine                             QSL8.9-C325
Rated power                                   242kW ×2
Max torque of engine                      1385N·m /(1500r/min)
Rated speed of engine                   2100 r/min
Emission of engine                         China Stage III and EU Stage IIIA
Capacity of fuel                              780L

2.3 Hydraulic System

Rotation adopts the closed hydraulic system. The movements of push or pull adopt load sensitivity technology. World first-class brand’s components can provide good performance and good reliability.

Rotation system
Pump Sauer                  H1P100 ×2
Pressure                       330bar
Motor                            Rexroth A6V107 ×3

Push or pull system
Pump                                                     Sauer ERR100 ×2
Pressure                                                310bar
Motor                                                      Rexroth A6V107 ×6
Capacity of Hydraulic oil tank                  570L
Hydraulic oil                                           Caltex HD46(-15℃～40℃，)
Caltex HDZ46(-30℃～40℃)

2.4 Electronic system

The HDD adopts intelligent and CAN bus control technology. The meter shows clearly and easy to see.

The HDD shows the actual torque and push or pull force immediacy in the large and high showing size monitor automatic.

PLC control technology can detect the engine speed, the temperature of cooling water, the pressure of lubrication, the temperature of hydraulic oil, the pressure or stoppage of filter element, the position of carriage etc. It can also alarm to the operator in wrong condition.

The HDD travel safety at stepless speed regulation and controlled by wire cable.

The multi-speed control of rotation and push or pull make HDD be suitable to the complex geology.

Voltage of electronic                 DC24V
Battery                                      6-QW-120B ×4
Controller                                 Rexroth RC28-14/30
Monitor                                    Hirschmann IMCT3654
Handle of rotation                    Sauer MCH22
Sensor of speed                      Rexroth HDD2L16NA/20
Switch of sensor                      Honeywell JM18APA102
Switch of route                        Honeywell SZL-WLC-B
Sensor of temperature            Danfoss MBT3270020
Sensor of pressure                  Danfoss MBS3050

2.5 Drill frame

The entry angel is changed by adopting the link weldment and cylinder. It has the advantage of simple and safety.
Entry angle adjust by drill frame 9～16°

2.6 Carriage

Push or pull is executed by rack and pinion. The HDD also use the floating axis to protect

the pipe’s thread. The rapid speed is carried out by the variable motor. The speed of carriage and the force of push or pull can be executed steplessly.

Push/pull force                                 1650kN
Max thrust-pull speed                      35m/min
Torque                                             75000 N·m
Spindle speed                                   90r/min
Distance of carriage moving              7490mm
Gearbox of rotation                           Brevini ED2090×3
Gearbox of push or pull                    Brevini ET1572×6

2.7 Clamp

The HDD is fitted with the clamp with automatic rotation tooth so that the pipe can be gripped tightly. The fixed wise and rotation wise can separate or integrate. It has a good sight of clamp and is good to change the tooth.

Torque of clamp                               238000N·m
Rotation angle                                 22°
Distance of clamp separation          300mm

2.8 Loader Crane

The HDD is assembled XCMG’s 3.2T loader crane. It was controlled by hand and It operate vey convenience.

Weight of lift                               3.2t
Max distance of lift                      6.32m
Torque of crane                          6.4 t·m

2.9 Cab

Cab with anti-noise function and air condition can rotate by cylinder. It is also fitted with light, windscreen wiper, sunshade curtain, damping seat and suit for operation. All these increase comfortable while operating the HDD.

Width of cab                                                             1000mm
Length of cab                                                           1800mm
Air conditioning and refrigeration capacity                 4600W
Air conditioning heating capacity                               5000W(Engine coolant above 85℃)

2.10 Control house (optional)

Separate control house is available to deviate the noise and tremor of the engine. This will raise the good operation condition. Cab is not available if control house is installed.

Import Voltage                                                      AC 220V
Dimension of control house(L×W×H mm)            3500×2438×2591
Air-controller                                                        1.5P

2.11 Pipe and tools (optional)

Petrol pipe and No-dig pipe is available. water wing backreamer, expander backreamer, compact fluted backreamer or the others special tools is available. The diameter is 300m to 1400m, The max distance which can deal with is 1600m. The customer should determine what kind of tools, joint, swivel will be used depend on the geology at the operation site.

Diameter of pipe                            φ127mm
Length of pipe                                6000mm
Joint of pipe                                   API  NC50

Note. The force and torque on the pipe can’t reach to max at the same time. Please to obey the rules of the pipe. This can avoid the thread cement of the pipe.

3 Main technical parameters

Engine
Manufacturers Cummins
Model QSL8.9
Power rating 484 kW (242×2)/(2100 r/min)

Thrust-Pull
Max pull/thrust force 1650 kN
Max pull/thrust speed 35m/min

Rotation
Torque 75000 N·m
Max spindle speed 90 r/min

Pipe
Diameter ×Length φ127 mm×6m

Max inclination angle 16°

Loader Crane
Lifting weight 3.2 t
Loading capacity 6.4 t•m

Travel driving
Style Steel crawler self-propelled
Traveling speed 1.5 km/h

Weight 30t

Dimension 12700×2700×3500 mm

4.Core parts subsidiary

Engine                                               Cummins
Rotary pump                                      Sauer
Push pump                                         Sauer
Rotary Motor                                     Rexroth
Rotary reducer                                  Brevini
Push Motor                                        Rexroth
Push reducer                                     Brevini
Controller                                           Rexroth
Main valve                                          AMCA
Handle                                               Sauer
Walking speed reducer                     Rexroth
Hydraulic cylinders                             XCMG
Lorry crane                                        XCMG
Hydraulic tubing                                 XCMG

5.The Machine Appearance and Transportation

The machine transportation Dimension                    12700×2700×3500mm
Shiping weight(free of Drill and Drilling Tools)           30t

6.More photos

 

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